Author Topic: Leather S2 seats  (Read 2127 times)

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Offline Benjy

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Leather S2 seats
« on: Wednesday,January 15, 2025, 09:35:07 AM »
Ahoy All,

Been busy sewing up the seats for my S2. I wanted them in leather but it was very hard to find embossed leather to match the original basket weave design but I persevered and in the end I found some very lovely leather from a company called Prodital. They were able to emboss some of the hide (Cavalli) with what they call a 'mini basket' design which is very similar to the original. This is my first attempt at sewing car seats and all in all I am quite pleased with the end result. I added a bit of extra foam to the small seat cushion for added padding and of course I used new foam but otherwise I tried to keep the seats looking as original as I could. Next up are the door cards, also in leather. I'm hoping there will be enough leather left to bind the carpets and cover the centre consul too.

Cheers

Benjy 54/0949 France


Offline Fotog

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Re: Leather S2 seats
« Reply #1 on: Wednesday,January 15, 2025, 10:22:20 AM »
Looks great, Benjy.  Nice work.  How did you go about shaping the foam?

Vince

Offline TurboFource

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Re: Leather S2 seats
« Reply #2 on: Wednesday,January 15, 2025, 11:16:12 AM »
They look great!
The more I do the more I find I need to do....remember your ABC’s …anything but chinesium!

Offline BDA

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Re: Leather S2 seats
« Reply #3 on: Wednesday,January 15, 2025, 11:34:02 AM »
Very nice!

Offline Benjy

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Re: Leather S2 seats
« Reply #4 on: Wednesday,January 15, 2025, 12:05:42 PM »
The bolster foam was all more or less alright once I peeled the old vinyl off it so luckily I didn't have to reconstruct it! I covered it all with an additional 3mm of scrim foam to help take out any wibbles before I fitted the leather. I unstitched the bolster panels and used them to make templates. I did the same with the seat cushions. Instead of the original hard board backing I used 3mm marine plywood and varnished it to keep the moisture out. The seat cushions are simply cut from 50mm thick foam, they needed no special treatment or shaping.

As car seats go, these are actually quite simple and straight forward. I picked up an old Pfaff sewing machine for 60€ in a second hand shop and used that. If I hadn't had the machine I would not have attempted this job but it sews so well it gave me the confidence to have a go. After all, what's the worst that can happen?  :)


Offline S2Zetec54

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Re: Leather S2 seats
« Reply #5 on: Wednesday,January 15, 2025, 02:34:55 PM »
Very impressive

Offline dakazman

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Re: Leather S2 seats
« Reply #6 on: Wednesday,January 15, 2025, 03:15:35 PM »
    :beerchug: Benjy,
     I love it when anyone excels at getting skilled down pat. Thank You for finding that site that produces that weave.
 a link to the vendor may be helpful. I could only get my wife to do after a list of honey do's. :FUNNY:
    Dakazman
 

Offline Benjy

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Re: Leather S2 seats
« Reply #7 on: Wednesday,January 15, 2025, 10:37:02 PM »
https://www.prodital.it/eng/products

I used the mini weave pattern with black Cavalli leather. 1.1 mm

It's best to contact the company direct as not all their products are on their site. They were extremely helpful and sent me free samples.

Minimum order of one hide which is about 5 sq metres in area.

The embossed panels are made from the same leather and come in 90 x 130 cm panels. Min order: Two panels

I needed one full hide and two panels so it worked out well. Not cheap but of lovely quality.

Offline Bainford

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Re: Leather S2 seats
« Reply #8 on: Thursday,January 16, 2025, 10:46:38 AM »
Those seats are gorgeous. Very nicely done.

When the day comes to redo my interior, I, too, want to do the seats and other bits in leather. Your results are very encouraging, though I will be getting someone else to do the actual upholstering. Thanks for the info on your leather supplier. That will come in handy.
The Twin Cam plays the symphony whilst my right foot conducts the orchestra. At 3800 rpm the Mad Pipe Organ joins in.

Trevor

Offline Bryan Boyle

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Re: Leather S2 seats
« Reply #9 on: Friday,January 17, 2025, 06:45:16 AM »
Very nice work!  That's how you redo a set of seats. 
Bryan Boyle
Morrisville PA
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Currently working on 3291R, ex 444R, 693R, 65/2163, 004R, 65/2678
http://www.lotuseuropa.us for mirror of lotus-europa.com manual site.

Offline Benjy

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Re: Leather S2 seats
« Reply #10 on: Wednesday,January 22, 2025, 08:28:02 AM »
Greetings all,

Here's the centre consul I also covered in the same leather. I deleted the ashtray since I didn't have the original one and don't wish to pay 250€ for a new one! Plus I don't smoke so it seemed a little silly to have it really. So instead I decided to create a small cubby hole for storage. I shall line the cubby with some embossed leather.

The hole for the gaiter was rectangular and imo unnecessarily oversized so I reduced it to a 7cm square and sewed up a simple leather gaiter.

The arm rest uses some of the original seat foam that was left over.

Next up, the carpets and head lining...

Cheers

Benjy 54/0949

Offline TurboFource

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Re: Leather S2 seats
« Reply #11 on: Wednesday,January 22, 2025, 08:11:52 PM »
That looks very nice!
The more I do the more I find I need to do....remember your ABC’s …anything but chinesium!

Offline Bainford

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Re: Leather S2 seats
« Reply #12 on: Thursday,January 23, 2025, 11:43:44 AM »
Stellar! That looks fantastic.
The Twin Cam plays the symphony whilst my right foot conducts the orchestra. At 3800 rpm the Mad Pipe Organ joins in.

Trevor

Offline Benjy

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Re: Leather S2 seats
« Reply #13 on: Friday,January 24, 2025, 08:21:31 AM »
Ahoy All,

Here are some pics of the interior as of today with the consul fully fitted. As you can see the ashtray has gone and in its place there is now a more useful small leather lined cubby hole. Under the arm rest (still to be fitted, maybe with a hinge at the rear?) is access to a small leather lined space big enough for a wallet (or at least my very thin wallet, thin because I own a Lotus!) or phone. Hard to see but there is a leather tab at the rear end which allows you to lift out the base and thus gain access to the handbrake adjust etc. There is jute under the tunnel carpet for insulation and comfort. The jute and carpet is probably about 12 or 13 mm thick in total.

The dash is from a 'special' and is burr walnut. I reconditioned all the instruments and re-covered the dash pad.

The steering wheel has been polished and wrapped in new leather.

The gear nob is made from spalted beech, actually fire wood, but I thought it too nice to burn!

Left to do is the headlining, A pillars, sound proofing of the bulkhead (in addition to the stuff already fitted to the engine side of the bulkhead) and the rest of the carpets.

After over a year of working most days the car is reaching the end. In a couple of weeks the interior will be finished then I do the final job of painting the outside, although that will have to wait until April when it warms up a bit more!

Benjy 54/0949

Offline BDA

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Re: Leather S2 seats
« Reply #14 on: Friday,January 24, 2025, 08:55:16 AM »
Nicely done!!  :beerchug: