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I think I have all of this sorted with the possible exception of adjustment.Thinking that I may make the aluminum bolt with an eccentric shaft.Then all that would be needed for adjustment would be to rotate the bolt.Anxious to give this a try!
If I understand the assembly correctly, the hole in the sill is actually over-sized. It's the 1/2 in. hole through the bobbin for the original hinge pin. Hachille's assembly uses an 8mm bolt, so there is plenty of room to make adjustment.Right?