Author Topic: Frozen TCS Handbrake Cables - any hope?  (Read 547 times)

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Offline Bryan Boyle

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  • 1974 Europa JPS #142 3291R
    • Lotus Europa Collection
Re: Frozen TCS Handbrake Cables - any hope?
« Reply #15 on: Saturday,September 09, 2023, 06:58:51 AM »
Thanks - very helpful!

As for the acorns, pretty sure it was through the convenient round "cable extraction" hole in the center of the slot.

Ron

IIRC, the clips that hold the sheath in the frame have a little tab at one end that lets you get a pair of needle nose or equivalent on them to pull up.  Not like the "e" clips on shafts, etc., but it's one way to get them out (it's easier if the shift tube is removed, but that's going down the shipwright disease path...).

Opening up the spring end?  Again, it's fiddly.  I think they installed this whole thing in the frame when the body was off and engine out.  I know that's how I do it when renovating a bare frame.  But, I used, again, needle nose to open up the end in at the frame end.  Can see where it would be a case of learning 3 or 4 more languages to express how much it sucks to do it in the frame.  Don't know what to tell you there, never done it with the shell on the frame. 

Just some thoughts from one with the scars on the forearms to prove it from reaching inside the tunnel from the cockpit.
Bryan Boyle
Morrisville PA
Commercial Pilot/CFII/FAA Safety Team
Amateur Extra Class Operator & FCC Volunteer Examiner
Currently working on 3291R, ex 444R, 693R, 65/2163, 004R, 65/2678
http://www.lotuseuropa.us for mirror of lotus-europa.com manual site.

Offline FourLoti

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Re: Frozen TCS Handbrake Cables - any hope?
« Reply #16 on: Saturday,September 09, 2023, 01:46:21 PM »
Thanks Bryan: You are so right. If I posted a photo of my arms it would make some people ill!

I have succeeded with some crazy ass car part challenges in my time, but am throwing in the towel on this one. I can feel the tabs on the C clip on the left cable, but the right cable disappears beneath the lower coolant tube. Can't feel a thing! And then, there's the question of putting them back in!

I mentioned reading that someone removed the engine and I think that's the only way (in order to remove the coolant pipes.)

But the partial good news is that I did finally get some movement going back and forth and am now able to pull the clevis ends out by hand (as opposed to my slide hammer deal) Whether it will eventually loosen up enough for the shoe springs to pull them out is still a question. I plan to cobble up a way to hold the clevis ends vertical and drip feed thin oil - for a long time!

If that doesn't work, then someday if I ever sell this car on BAT, I'll need to add one of those famous BAT disclaimers, as in:  "The Seller notes that the handbrake is inoperable."

Cheers,

Ron
1974 TVR 2500M
1996 Porsche 993 Carrera Coupe
2005 Mitsubishi Montero Limited
1974 Europa Twin Cam Special 5-Speed (gone)
1987 Esprit Turbo (gone)
1980 Eclat (gone)
1963 Elan S1 (gone)
1970 Europa S2 (gone)