Author Topic: Head painted and Alternator Pulley installed  (Read 306 times)

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Offline Bryan Boyle

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  • 1974 Europa JPS #142 3291R
    • Lotus Europa Collection
Head painted and Alternator Pulley installed
« on: Wednesday,March 15, 2023, 10:38:10 AM »
Picked up a can of Lycoming Grey engine paint (a quart, not a spray bomb, photo below) from Aircraft Spruce (no financial interest, etc.).  It is close...well, closer than the powder-light grey that was on there before.  Advantages is that it's 1) meant to be applied to alloy surfaces (the engine cases of aircraft engines are AL alloy), 2) it flashes off quickly, hard dry in a few hours, 3) is close enough (based on comments offline from other folks) in shade that unless you have the color chip from an OEM, it will be hard to tell the difference, and 4) is heat/petro resistant. 

Putting the new lightweight pulley on with a new woodruff...it kept pushing the key up in its slot whilst tightening the bolt down...so, I took a small tie-wrap, put it around shaft at inner end of the key...put the new pulley on, tapped it gently until it pushed up against the tie-wrap, clipped tie-wrap off, and tightened it down until it just touched the snap ring.  (yes, there's a star washer under the head of the bolt.).  Measured the distance to the head flange from the center of the groove; same distance as on the car currently.  Guess it's where it belongs, so it should line up when I go to reassemble the lump.

I think, all in all, it all came out pretty good.  Now, on to the front suspension.  I'm pending the engine work till after the British Cars in Bristol show on June 11 in Bristol RI; it's running ok, if not perfectly, and don't want to get behind with the engine exploded around the garage and rushing to get it and the clutch done and have to be a spectator rather than participant.  They have a 'diamond in the rough' class...maybe I have a chance there, right?

Thinking of doing the valve cover in crinkle red instead of black, when I get to that stage.   Add some color to a dark area of the car. 
« Last Edit: Wednesday,March 15, 2023, 01:44:48 PM by Bryan Boyle »
Bryan Boyle
Morrisville PA
Commercial Pilot/CFII/FAA Safety Team
Amateur Extra Class Operator & FCC Volunteer Examiner
Currently working on 3291R, ex 444R, 693R, 65/2163, 004R, 65/2678
http://www.lotuseuropa.us for mirror of lotus-europa.com manual site.

Offline TurboFource

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Re: Head painted and Alternator Pulley installed
« Reply #1 on: Wednesday,March 15, 2023, 12:25:09 PM »
Cylinder head looks good!
The more I do the more I find I need to do....remember your ABC’s …anything but chinesium!

Offline BDA

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Re: Head painted and Alternator Pulley installed
« Reply #2 on: Wednesday,March 15, 2023, 01:25:03 PM »
Nice Bryan!

Offline Bryan Boyle

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  • 1974 Europa JPS #142 3291R
    • Lotus Europa Collection
Re: Head painted and Alternator Pulley installed
« Reply #3 on: Wednesday,March 15, 2023, 01:39:37 PM »
Cylinder head looks good!

Going to do the block, too, when I get the lump out.  And clean up the tranny and paint it (not lycoming grey, though!).  And the drive shafts.  And the lower links.  And put in the new transfer tubes...one thing leads to another...shipwright's disease is insidious.
Bryan Boyle
Morrisville PA
Commercial Pilot/CFII/FAA Safety Team
Amateur Extra Class Operator & FCC Volunteer Examiner
Currently working on 3291R, ex 444R, 693R, 65/2163, 004R, 65/2678
http://www.lotuseuropa.us for mirror of lotus-europa.com manual site.