Author Topic: Gordini Europa restoration project 2020  (Read 2511 times)

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Offline Gmg31

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Gordini Europa restoration project 2020
« on: Saturday,September 05, 2020, 11:34:02 AM »
my latest Europa project came up on Facebook a few months ago and I couldn’t quite believe my luck.  I loved my yellow Else Europa but it was my first Europa project and there were always elements of the car that I wish I’d done better or differently. 

The back story to the new project is that it was involved in a rear collision about 25 years ago which required a replacement left rear quarter.   Unfortunately when the monkey that fitted it lined up the new quarter with the chassis he didn’t realise that the chassis was bent until he went to fit the engine cover which was by then about 12mm too wide for the opening. He tried to shave the engine cover with obvious  comedy consequences before giving up and selling the car as a project.

The next guy took the body off and had the chassis straightened and powder coated.  He then restored and rebuilt the entire  chassis with new brakes, suspension and coolant pipes.  He sourced a Renault 17 Gordini Engine and gearbox and had them fully reconditioned and installed.

And then,  inexplicably, he waxed it all, wheeled it to the corner of his workshop and left it for 20 years. 

When I heard the story, I didn’t hesitate and agreed to pay the asking price over phone and  this new project was in my workshop within 24hrs.

The project came with loads of spares and it quickly became apparent that I had another Else Europa which was later confirmed by the heritage certificate.  The original Else R16 was present and in good condition and I had boxes of spares to catalogue.


Offline Gmg31

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Re: Gordini Europa restoration project 2020
« Reply #1 on: Saturday,September 05, 2020, 11:38:04 AM »
Work started  this week to remove loads of really poor body filler and to cut the rear joint and fit the new engine cover.  once fitted and spaced the rear panels were joined with splints to hold everything securely before I start the task of stitching the panels across the joint and layering combi matting across the rear of the joint.

Offline BDA

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Re: Gordini Europa restoration project 2020
« Reply #2 on: Saturday,September 05, 2020, 02:02:02 PM »
That looks like another great project (with a very strange back story!). It's not often that we get a second chance to build a similar car. There are several things I would have done differently and it would be fun to have a second shot at it. Unfortunately, that's not in the cards.

Good luck with your new baby and please keep us informed about your progress!

Offline TurboFource

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Re: Gordini Europa restoration project 2020
« Reply #3 on: Saturday,September 05, 2020, 04:01:29 PM »
I like the way you "stitched " the repair area! Should create a strong repair!
The more I do the more I find I need to do....remember your ABC’s …anything but chinesium!

Offline tedtaylor

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Re: Gordini Europa restoration project 2020
« Reply #4 on: Monday,September 07, 2020, 05:44:11 AM »
when are you going to finish that Sprint???
TED
"Driving a Lotus is a triumph of bravery over intelligence." Stirling Moss

'13 Evora S
owned nearly 50 Lotus cars over the years!
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Offline Gmg31

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Re: Gordini Europa restoration project 2020
« Reply #5 on: Thursday,September 17, 2020, 04:56:39 AM »
The Elan has gone on the back burner.  My Europa is a much higher priority.

Offline Gmg31

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Re: Gordini Europa restoration project 2020
« Reply #6 on: Thursday,September 17, 2020, 05:06:32 AM »
I started realigning the rear quarter over the last few weeks.  I started by doing a step cut in the rear centre panel, pulling the sections apart and bolting them firmly to the chassis. You can see from the final position that the panels needed to be about 12mm further apart than originally fitted. Then I fitted the new engine cover and once correctly spaced I used steel brackets to, temporarily, hold the rear sections firmly  in place.   Over the last week I set about stitching the two sections together using carbon fibre filament and once this was firmly in place I layered Glass Fibre Combi matting on the interior of the panels and soaked all of the carbon fibre stitching with resin. Once  this was set I fitted recessed glass fibre matting to the front of the panels and then skimmed over the top with body filler. 

Offline BDA

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Re: Gordini Europa restoration project 2020
« Reply #7 on: Thursday,September 17, 2020, 06:37:27 AM »
You weren't kidding when you said "stitching!" I've never seen that technique before. It will certainly be very strong! I'm looking forward to seeing the end result.

Offline TurboFource

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Re: Gordini Europa restoration project 2020
« Reply #8 on: Thursday,September 17, 2020, 12:19:19 PM »
Very interesting......
The more I do the more I find I need to do....remember your ABC’s …anything but chinesium!

Offline Gmg31

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Re: Gordini Europa restoration project 2020
« Reply #9 on: Tuesday,September 22, 2020, 11:10:26 AM »
Whilst repairing the rear quarter I discovered that the previous repairs had not adequately fibre glassed the inner wheel arch.  Unfortunately it’s not possible to mould large panels of fibre glass upside down from within the arch and there is no way of accessing this from above without opening up an access panel.  So I cut out a section and laid in 4 layers of woven combi matting and resin.  I then re stitched the panel back into place and bonded that back into place. 

Offline dakazman

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Re: Gordini Europa restoration project 2020
« Reply #10 on: Tuesday,September 22, 2020, 11:56:24 AM »
  Nice work Gmg31!
 I have seen the interlock before but with doublers applied to both sides.  The stitches, or lacing were a great idea. You should have an extremely strong joint.
Dakazman

Offline MRN I J

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Re: Gordini Europa restoration project 2020
« Reply #11 on: Saturday,September 26, 2020, 01:54:36 PM »
An early Spyder chassis ?
Regards Chris

other cars inc wifes cars
Aston Martin DB MkIII DHC (wifes)
Aston Martin DB2 Saloon (shared)
MkI Austin Cooper S with less than 50k miles on it
Oldest existing LR Discovery S3, one of 1st 125 hand built cars
Peugeot 406 with less than 55k miles on it

Offline BDA

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Re: Gordini Europa restoration project 2020
« Reply #12 on: Saturday,September 26, 2020, 02:35:29 PM »
Looks like it. They are really nice.

Offline MRN I J

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Re: Gordini Europa restoration project 2020
« Reply #13 on: Sunday,September 27, 2020, 01:40:25 AM »
Looks like it. They are really nice.

Wont be fitting one soon to my car, just a modern spaceframe
Regards Chris

other cars inc wifes cars
Aston Martin DB MkIII DHC (wifes)
Aston Martin DB2 Saloon (shared)
MkI Austin Cooper S with less than 50k miles on it
Oldest existing LR Discovery S3, one of 1st 125 hand built cars
Peugeot 406 with less than 55k miles on it

Offline BDA

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Re: Gordini Europa restoration project 2020
« Reply #14 on: Sunday,September 27, 2020, 08:14:38 AM »
Yeah, the space frame is better. I think I read that they had to stop making their older frames because Lotus complained.