solex to weber linkage

[califkid_66]

that’s it everything was running fine now the solex is acting up
so i decided to try the weber and the car never ran so good
my problem is the linkage solex is push weber is pull
for those who run weber downdraft how did you set up your linkage
thanks!

[Sandyman]

Pages 16 to 18 on my rebuilt journey show what I did to install a Weber.

[califkid_66]

that is a lot of fabrication must work really nice
thanks for your help

[Sandyman]

I did it that way so the primary port was away from the block. Less heat from the exhaust manifold that way. So far it works great.

[califkid_66]

i tried to simplify didn’t work was binding in first pictures
so i tried even simpler just need to figure a way to connect wire to ball

[jbcollier]

That should work but I would use thicker steel for the bracket, at least 1/8".  Try to make it out of one piece as well.  Lee Valley sells a nice metal bending tool:

https://www.leevalley.com/en-ca/shop/tools/workshop/workbenches/vises/32011-veritas-metal-bender?item=50K0801

Cheap and it works well.

[califkid_66]

thank i was just trying to figure out a way to connect the weber i like the last picture but im gonna make another bracket that attaches to the two carburetor bolts not only one and i got to figure a return spring where and how to install it i got some equipment at home so i can fabricate
but for now i discovered another problem my cable is not sliding properly its all little wires together but one seems to have been cut and is preventing a smooth movement maybe i can replace only the wire not the complete cable

[jbcollier]

You can buy bulk, teflon lined, 5mm brake cable outer housing at your local bike store.  Get some matching ferrules for the ends as well.  If you don't have the proper parrot's beak cutters, use a file or grinding disc to make the cut ends square.  I use VW type 2 throttle cables for the inner.  They have a kinked end the works well and they are more than long enough.  I got mine from www.cip1.ca.  Cheap and cheerful and you can also get very useful things like 11mm hex, 8mm thread, brass, deep hex nuts as well.

[califkid_66]

when you say get matching ferrules do you mean  the end that attaches to the accelerator pedal
where do you get yours at a bike shop or on the online site you gave me
thanks

[jbcollier]

Ferrules are "end-caps" for the outer housing or an end for the inner cable.  I'm talking about the outer housing.  They look like this:



Or, this:



The inner cable should have a bent end to fit into the hole in the throttle pedal.  The VW one looks like this:

[califkid_66]

so you use the cable as is i thought you where using only the cable and changing the adapter at the end the cable i saw on the site looks more like a hook
i was trying to find an fitting like the one in the picture
so it’s use the vw type 2 cable as is plus outer housing from bike shop

[GavinT]

i was trying to find an fitting like the one in the picture

G'day califkid,

Replaced mine with a Mazda Bongo van (F1000) cable.
A very nicely constructed cable complete with rubber bellows and decent end fittings.
Silky smooth and not expensive.

https://www.amazon.com.au/Genuine-Mazda-Accelerator-Throttle-0706-41-660/dp/B07HBMTSJB

[califkid_66]

wow nice but it’s currently unavailable just to bad
i called a vw dealer in my area and they don’t have the vw type 2 wire have to go online and went to a bike shop he said my wire won't fit in is outer housing he said it was 5 mm but you couldn’t see the hole in the end
the solution he proposed was ordering a tandem bike brake cable comes complete except for the fittings at the ends
he said my outer housing was ok i should just go to the hardware store and buy some steel wire
im gonna try another bike shop

[jbcollier]

Yeesh, no kidding.

VW dealers won't have anything for an air-cooled van.  Pretty much have to buy over the wire.

[califkid_66]

 ya no kidding this is getting ridiculous
one last question does the type 2 vw cable fit in the original housing
cause i would just order the cable and be done with it