Author Topic: Brake lines  (Read 555 times)

0 Members and 1 Guest are viewing this topic.

Offline Bart

  • Jr. Member
  • **
  • Joined: Jul 2016
  • Location: Maryland
  • Posts: 67
Brake lines
« on: Tuesday,February 04, 2020, 10:07:57 AM »
Just started making the new brake lines, I am reasonable happy with this first effort but I'd like to get smaller radius bends these are about 2.25" diameter, the tool I have is as shown in the picture, I do have brake line pliers but found I got a crease if I tried to get too small with the radius.

BTW, I got my tool from Summit  $19.95, same one at Harbor Freight for $7.49 :(

Can anyone recommend a tool that will get a smaller radius?
« Last Edit: Tuesday,February 04, 2020, 10:10:05 AM by Bart »

Offline BDA

  • Super Member
  • *******
  • Joined: Jul 2012
  • Location: North Carolina
  • Posts: 9,997
Re: Brake lines
« Reply #1 on: Tuesday,February 04, 2020, 10:12:55 AM »
I think I would stick with the tool you have. The sharper the bend, the more stress you put on the outer radius. I suspect the radius your tool produces is appropriate for the size tubing it bends.

Offline Certified Lotus

  • Super Member
  • *******
  • Joined: Aug 2016
  • Location: Princeton, NJ
  • Posts: 1,690
Re: Brake lines
« Reply #2 on: Tuesday,February 04, 2020, 11:36:22 AM »
I use a socket from socket wrench sets. Just slowly wrap around. It works perfectly.

Offline jbcollier

  • Super Member
  • *******
  • Joined: Nov 2013
  • Location: Edmonton, Alberta, Canada
  • Posts: 5,978
Re: Brake lines
« Reply #3 on: Tuesday,February 04, 2020, 11:40:08 AM »

Offline TurboFource

  • Super Member
  • *******
  • Joined: Sep 2019
  • Location: Maryland
  • Posts: 2,179
Re: Brake lines
« Reply #4 on: Tuesday,February 04, 2020, 12:33:46 PM »
McMaster-Carr part number 33745A71 3/16" tubing bender will bend a 5/8" radius. Kinda pricey at $139.11

I used to bend lines at work when I rebuilt industrial equipment with such benders, they work great.

I have a tool like in your picture and I had better luck bending brake lines by hand around objects of the radius I wanted
and free handing the curves etc.
« Last Edit: Tuesday,February 04, 2020, 12:37:10 PM by TurboFource »
The more I do the more I find I need to do....remember your ABC’s …anything but chinesium!

Offline Certified Lotus

  • Super Member
  • *******
  • Joined: Aug 2016
  • Location: Princeton, NJ
  • Posts: 1,690
Re: Brake lines
« Reply #5 on: Tuesday,February 04, 2020, 01:19:28 PM »
As per JB I also use Cooper nickel alloy for brake lines.  I’ve got three different tools for bending hydraulic fluid  lines and I find I still hand form 30% of the bends.