Author Topic: 54/1173  (Read 18245 times)

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Offline jbcollier

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Re: 54/1173
« Reply #120 on: Monday,January 20, 2020, 08:02:15 AM »
What carb is on there right now?

Offline Gary t

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Re: 54/1173
« Reply #121 on: Monday,January 20, 2020, 12:30:17 PM »
It is a Webber.
Gary Toffelmire
54/1173

Offline jbcollier

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Re: 54/1173
« Reply #122 on: Monday,January 20, 2020, 02:10:27 PM »
First check for play in the throttle shafts.  A (very) minor amount of play is ok.  Anything more and the carb is toast.  Yes it is possible to fit bushes, new shafts and butterflies but that usually runs more than a replacement carb.

Play is ok?  Remove the top plate.  The choke plate is linked to the throttle and be released either by removing a pin, or by unhooking a bit of linkage.  LOOK carefully and get it right.  It’s a simple connection but how it comes apart is not always obvious.

Now look at your float.  Brass?  Excellent.   Black composite?  Not so much.  Ethanol may attack this kind of float.  Next remove the three screws holding the vacuum operated power valve.  Look very carefully at the power valve diaphragm.

Now put the carb back together correctly.  It will take a while for parts to come and it’s best to not to leave it disassembled while you wait — at least if your memory is anything like mine, sigh.

At a minimum, you need a major overhaul kit which will include: all the gaskets, pump diaphragm, and needle and seat.  Add a power valve and/or float based on what you found.

Offline jbcollier

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Re: 54/1173
« Reply #123 on: Monday,January 20, 2020, 02:19:32 PM »
Also: check the brass inlet pipe.  These have been known to work loose and fall out, spraying fuel everywhere.  Any doubt at all, remove it, clean it and the carb top bore carefully and refit with permanent loctite.

Offline Gary t

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Re: 54/1173
« Reply #124 on: Monday,January 20, 2020, 03:39:36 PM »
Thanks John. Are parts available from the usual lotus places or are they more difficult to find?
Gary Toffelmire
54/1173

Offline jbcollier

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Re: 54/1173
« Reply #125 on: Monday,January 20, 2020, 03:54:11 PM »
Best to go with a Weber specialist as the DGV was not stock — an excellent replacement though.  I use these people:

https://www.dellorto.co.uk/

Excellent stock and quick shipping.

Offline dakazman

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Re: 54/1173
« Reply #126 on: Monday,January 20, 2020, 04:37:13 PM »
 Hi Gary, I’m also in the process of rebuilding my Weber DGV 32. There are many step by step documents found by google search of your model number. Link below is a good listing. I lost the link with the pictures , but still looking. Don’t buy the redline kit, it lacks many needed parts such as the power valve. I’ll look for the vendor on eBay .

https://www.mgexp.com/article

http://www.cjclub.co.il/files/Weber3236adjust.pdf
Dakazman
Of course make sure it is correct for your carb.
NEW 32/36 DGV DGAV DGEV Carburetor Carb Rebuild Repair Tune Up Kit For  Weber
https://www.ebay.com/itm/NEW-32-36-DGV-DGAV-DGEV-Carburetor-Carb-Rebuild-Repair-Tune-Up-Kit-For-Weber-/283224877187
« Last Edit: Monday,January 20, 2020, 04:50:22 PM by dakazman »

Offline Gary t

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Re: 54/1173
« Reply #127 on: Monday,January 20, 2020, 07:24:30 PM »
Ok thanks guys but I have to learn more. Maybe it will be warm enough in the garage tomorrow  to remove carb from manifold so I will know exactly what I have.
Dakazman the "mgexp.com" link does not work for me
Gary Toffelmire
54/1173

Offline BDA

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Re: 54/1173
« Reply #128 on: Monday,January 20, 2020, 08:11:35 PM »
D'man's link didn't work for me either but a search on the site for "DGV" gave this: https://www.mgexp.com/search/#gsc.tab=0&gsc.q=dgv&gsc.sort=

A lot of the articles appear to be about tuning and presumably, yours is already tuned and just needs some TLC. It looks like subsequent pages are greyed out. They are not there are five pages of comments and forum threads on DGV carbs. There is lots for you to chew on there!

Offline dakazman

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Re: 54/1173
« Reply #129 on: Tuesday,January 21, 2020, 02:36:43 AM »
Sorry about the link, thanks for correcting it also.
Here is another link on how to repair a DGV carb. This is close to what I’m looking for in my countless notes. 

https://www.classicfordmag.co.uk/wp-content/uploads/2017/06/classic-ford-weber-dgv-rebuild-instructions.pdf

Dakazman

Found some videos on YouTube (see pic)

« Last Edit: Tuesday,January 21, 2020, 05:57:01 AM by dakazman »

Offline Gary t

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Re: 54/1173
« Reply #130 on: Tuesday,January 21, 2020, 06:59:01 AM »
Thanks that is a great article now I am excited to get at it. I plan to follow John's advice and take it apart to be sure what I will need before ordering the service kit.
Gary Toffelmire
54/1173

Offline dakazman

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Re: 54/1173
« Reply #131 on: Tuesday,January 21, 2020, 07:23:27 PM »
  Me again.  :deadhorse:

  I found the link I was looking for that had a very nice step-by-step but laid out a bit sporadic.
There are also many other how to there. Enjoy. I tried to fix the link but it keeps copying this. Scroll down all the way to bottom of page and you’ll get to to beginning.

https://motofaction.org/mechanical-101/how-rebuild-clean-weber-32-36-dgv-dgav-dgev-dfv-dfev-dfav-carbs-carburetors-carburettors/how-remove-air-correction-jets-emulsion-tubes-main-jets/

Dakazman
« Last Edit: Tuesday,January 21, 2020, 07:29:03 PM by dakazman »

Offline Gary t

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Re: 54/1173
« Reply #132 on: Friday,January 24, 2020, 11:11:31 AM »
Removed carb this morning and it is a Weber 32 DFM 4. what does that mean?
It does not seem to bad at first glance, except the choke shaft holes are a but big, but bushings would not be rocket science.
More to come later.
Gary Toffelmire
54/1173

Offline dakazman

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Re: 54/1173
« Reply #133 on: Friday,January 24, 2020, 04:59:42 PM »
Gary, a simple search on google of Weber 32 dfm shows a few articles for you to read. Seems that it came from a cortina . When you order part from the site JB mentioned, scroll to the correct section.

 Do you have any pictures of any brackets that hold your choke and throttle? I’m still going thru bags of parts and can use any pictures.
Dakazman

Offline Gary t

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Re: 54/1173
« Reply #134 on: Friday,January 24, 2020, 06:11:46 PM »
I can do some tomorrow afternoon if that works.
I have read what I can find but it is nothing like the 32-36, and there are quite a few differences. And the kit is easy to find. I did a good evaluation this afternoon and the only thing I found was the looseness in the choke shaft.
Gary Toffelmire
54/1173