Author Topic: DIY dash top  (Read 1865 times)

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Offline jjbunn

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DIY dash top
« on: Sunday,December 20, 2015, 05:02:09 PM »
Here's what the dash top looked like when I got 701R:



After lots of glueing and Bondo and sanding and layers of vinyl spray paint, it looked like this:



Pretty dreadful, but I was going to cover it with a dash mat I bought on Ebay:



However, it no longer fitted properly in the car - probably warping and too much material build up when I used the Bondo:



(The dash vent covers are replacements which I 3D-printed in ABS - they are not an exact match of the originals.)

So, I decided to trash the dash, and make one myself - it couldn't look much worse, could it?!

First I measured and cut a piece of plywood to fit the windscreen edge and overhang the dash by a couple of inches:



Then I cut a 4ft length of wood to the curved shape of the upper edge of the dash, and screwed/glued it to the plywood:



Using 1/2" thick foam, I cut a piece for the top:



... and pieces for the underside leading edge:



which I then glued in place. Then I covered the whole thing in naugahyde:



and fitted it:





Now to finish the appearance I need some cheeks to fill out these gaps at both sides:



I think this will be a tricky design and print for my 3D printer, but will start experimenting. I'd welcome other suggestions for how to block off those gaps.

Offline BDA

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Re: DIY dash top
« Reply #1 on: Sunday,December 20, 2015, 05:26:56 PM »
Boy, you put a lot of work into that and what you have so far looks great! I have no idea about what to do with your cheeks (I could never have gotten as far or have it look as good as you) but it occurred to me to ask if you remembered to accommodate the light over the hearts/delister controls?


Offline jjbunn

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Re: DIY dash top
« Reply #2 on: Sunday,December 20, 2015, 08:39:52 PM »
Boy, you put a lot of work into that and what you have so far looks great! I have no idea about what to do with your cheeks (I could never have gotten as far or have it look as good as you) but it occurred to me to ask if you remembered to accommodate the light over the hearts/delister controls?

Thanks very much! I'm not sure which light you are referring to?

Offline BDA

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Re: DIY dash top
« Reply #3 on: Sunday,December 20, 2015, 09:13:16 PM »
There is supposed to be a light embedded in the crash pad in the center. Check page 12 of section M of the TC workshop supplement.
« Last Edit: Sunday,December 20, 2015, 10:13:09 PM by BDA »

Offline Roger

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Re: DIY dash top
« Reply #4 on: Monday,December 21, 2015, 10:11:54 AM »
That car's too early for that light. So is mine!